System integrator in the field of industrial automation

8 (499) 322-11-54
Moscow, Semenovsky per., 6, office 511
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Manufacture of pharmaceutical products

Our process control systems provide a coherent software structure for the level of process control systems and MES. If you want to automate a new production or upgrade an existing one, we are ready to offer the best solutions for this.

We can offer solutions for the following productions:

  • Acceptance of raw materials:
    Materials Management, Warehouse Management, Logistics
  • Laboratory
    Process-oriented experimental procedures
  • Packaging
    Packaging management, performance management (OEE), production data management
  • Auxiliary systems
    Building automation, energy, energy management, GMP monitoring
  • Production
    Production, order management, recipe management, production process, weighing and dosing (automatic / manual), preparation and mixing systems, processing plants (batch oriented and continuous), washing (CIP / SIP)

We actively cooperate with suppliers of machines and plants, with which various plants were automated. In addition to the commissioning and expansion of our control systems, we also offer recommendations for the implementation of integrated MES (Manufacturing Execution System) solutions for production facilities.

Solution for pharmaceutical production in the following directions

  • Complex automation from acceptance to packaging
  • Mixing and agitating tanks / installations
  • Refrigeration plants, ice water batteries
  • Container loading and unloading
  • Aseptic and sterile installations
  • Spray Dryers
  • Plants for working with powders
  • Heat recovery plants
  • Air conditioning and ventilation systems
  • Warehousing systems
  • Installations of carbon dioxide
  • Water supply and water treatment
  • Cooling systems
  • Energy management
  • Automatic transfer of raw materials from the tank to the tank
  • Cross-cutting reporting in accordance with the recommendations of GMP

Special functionality for the pharmaceutical industry

Our control systems allow us to solve the following tasks:

  • Batch-systems according to ISA S88 for continuous and Batch-processes
  • Registers of orders for production, washing and packaging
  • Material and technical support for centralized management of materials and raw materials
  • Tracking of lots (direct and reverse) according to the EU regulations 178/2002
  • Integrated reporting system
  • MES-functions for planning, managing, analyzing and evaluating production processes
  • Production documentation and logging
  • Electronic Batch Recording for messages on batch processes and graphs
  • Electronic signature
  • Optimizing recipes
  • Reporting on FDA International Directives
  • Labeling and applying Barcode
  • Technical automation classes for hoisting and handling equipment & route management eg. Danfoss VLT, SEW, Simovert
  • Technical automation classes for weight equipment (eg SIWAREX U / M, Schenck, Disocont / Disomat, Systec IT 9000, Software Waage)
  • Interfaces for connecting to various ERP-systems (eg SAP / R3, CHARISMA, FOSS)
  • Interfaces for connection to the Labor Management Systeme (LIMS), eg. Unilab
  • Machine vision systems
  • Product serialization

Our systems allow comprehensive automation of pharmaceutical production in accordance with all international standards. Integration with MES allows to organize complete transparency of production and operational management. Thanks to the support of various controllers, including Siemens and Rockwell Automation, we can both modernize any existing production and design the automation of a new one.