Automation of transport line and antimicrobial processing of products

Objective of the project

Design automation schemes, determine the architecture of the process control system. Assembly of control cabinets. The introduction of automatic control system for the conveyor system, which will satisfy the following tasks:

Increase in the volume of output;
Cost optimization;
Faultless execution of complex technological processes;
Elimination of the human factor;
Minimizing the risks of product losses when performing technological operations;
Ensuring safety at work.

Description of the task from the customer company LLC Tekleor

LLC Tekleor provides services of non-chemical antimicrobial treatment and elimination of pathogenic microorganisms for different types of products. To implement the antimicrobial treatment of a huge amount of products, it is necessary to introduce an automated process control system.

Main features of the solution

Transportation of the original products through the irradiation chamber to the premise with finished products;
Adjustable feed rate;
Ability to manually set the speed of the product;
Ensuring the continuity of the passage of products, implemented speed-mechanical solution;
Control of the tilters in the finished product area for turning the box with the products;
Control of roller mechanisms and belt conveyors with control of the state of control objects;

Software and hardware complex

Controller: Siemens S7-1500
Visualization: SCADA system

The principle of the installation

Electron beam processing (E-Beam) is a proven technology and has been known for more than 60 years
The result of the absorption of the energy of electrons is the damage to DNA and RNA, which leads to a loss in the organism of the ability to reproduce, i.e.
Products are delivered in packages or open containers by means of a conveyor belt into the chamber where it is processed by a beam of accelerated electrons
If necessary, the package is flipped to ensure uniformity

Stages of project implementation

Preparation of terms of reference for the company;
Identification with the customer of the main components of the system;
Experts of the company “VEKAS” and representatives of the company “Tekleor” have determined the necessary equipment for installation in the enterprise.
Departure of VEKAS specialists to the enterprise and discussion with the customer of the installation details of the system.
Production of the system.
Delivery of equipment by specialists of the company “VEKAS” to the place of installation to the customer.
Installation, testing of the system. Putting the system into operation. The commissioning works on the adjustment of the interaction of electrical equipment systems in various modes are being carried out.

The composition of these works includes:

maintenance of mutual relations, adjustment and adjustment of characteristics and parameters of separate devices and functional groups of an electrical installation with the purpose of maintenance on it of the set operating modes;
testing of the electrical installation according to the complete scheme at idle and under load in all operating modes to prepare for a comprehensive testing of process equipment.