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Development and implementation of an automated control system for the dry components unit for the cream-stabilizing mixtures line of the “Arsil” technological process

Project objective

Carrying out works on automating the dry components unit for the cream-stabilizing mixtures line of the “Arsil” technological process.

Task description by the customer Wimm-Bill-Dann JSC (PepsiCo)

Filling unit control system modernization with integration into the plant-wide control system.

Solution key features
  • Full system functionality;
  • Automating washing modes for the guidance line and filling unit;
  • Eliminating the causes of hydraulic shock during line washing procedures;
  • Reducing product losses during cream-stabilizing mixtures layering.
Project implementation stages
  1. Preparing technical specifications;
  2. Determining the system’s main components;
  3. System production;
  4. Delivery to the place of installation.
Software and hardware system
  • Slow starter: Siemens
  • Software for the automation system of the Siemens S7-400 controller development
  • Changes to the technological process visualization for the dry components filling unit.
Result

The company has modernized the dry components filling unit on the line for cream-stabilizing mixtures of the Arsil technological process.

Benefits obtained:

  • Significant product losses reduction;
  • Avoiding hydraulic shock during washing;
  • Maximum cost minimization with full system functionality.
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