OEE and OMAC

What does OEE stand for?

OEE stands for Overall Equipment Effectiveness, that is overall equipment efficiency. OEE reflects the ratio of the actual yield to the maximum possible yield. OEE takes into consideration all down time, for example:

• Non-working hours;
• Scheduled stop;
• Unplanned downtime;
• Decrease in speed;
• Defective goods output.

The OEE ratio is calculated using a simple formula:

OEE = availability (equipment) in % x capacity (equipment) in % x quality in %

VEKAS OEE

Our solutions are based on S95, OMAC/OPL, GS1 standards.

OMAC (Organization for machine automation and control) actively supports this standard and all major manufacturers not only of packaging machines, but also of filling machines design their software as to fully comply with it. The standard is supported by manufacturers such as Douglas, PEPSICO, Procter & Gamble, SAB, BOEING and many others.

You will receive the following complete information on the equipment operation:

• OEE indicator;
• Current performance;
• Potential productivity;
• Rejection percentage;
• Product type;
• Working hours;
• Downtime;
• Downtime types;
• Errors;
• Energy consumption;
• Consumption of various media.

Based on the information collected, we can compile various reports, for example:

The shift report contains basic data on shift management and process control, linking batches to shifts. It also contains detailed information on auxiliary time and failures.

The SKU report provides the production manager with information on the volume of one item (SKU) produced and main indicators overview. Thus, the difference between the planned and actual volume is easily detected.

Machine and сrash reports enable you to find errors in individual machines and the entire line. Malfunctions are listed, thus making it possible to document bottlenecks. Equipment inspection and lubrication times are displayed as absolute timestamps.

Quality reports document production compliance with established standards.

Vekas OEE compact solution

Potential

• Information acquisition on OEE indicators from a specific line;
• Standard OEE reports making;
• Data transfer to external systems;
• Manual data collection;
• System scalability;
• Ready to work in 1 hour.

Equipment

• Microcomputer;
• Multi-line indicator;
• Handheld barcode scanner.

Vekas OEE business solution

Potential

• Information acquisition on OEE indicators from several lines in real-time;
• Standard OEE reports making;
• Data entry from the control panel;
• Data transfer to external systems;
• Automatic data collection;
• System scalability;
• Ready to work during the shift.

Equipment

• Microcomputer;
• TV (40-43 inches)/ indicator/ control panel;
• Barcode Scanner;
• Control cabinet with controller and sensors.

Vekas OEE complex solution

Potential

• Information acquisition on OEE indicators from several lines in real-time;
• Making OEE reports of any complexity;
• Advanced OEE software functionality, order management, etc;
• Automatic data collection;
• System scalability.

Equipment

• computer;
• TV (40-43 inches)/ indicator/ control panel;
• Barcode Scanner;
• Control cabinet with controller and sensors.

We offer a visualization of the line operation for maximum production transparency in accordance with standards.